Sever-Cuts™

Super Coarse Rotary Files for Aluminum & Non-Ferrous Metals

Request a Quote Find a Distributor Rotary Burrs Catalog (PDF) All Carbide Burrs

The Aluminum Specialist

Sever-Cuts™ are engineered specifically for fast, efficient cutting in aluminum and soft non-ferrous metals.

Standard rotary files tend to load up and clog when cutting aluminum, causing poor surface finish and reduced tool life. Sever-Cuts™ solve this problem with a super coarse flute design that provides aggressive chip clearance, preventing material buildup and ensuring clean, fast cuts.

Ideal For

  • Aluminum alloys (all grades)
  • Copper and brass
  • Zinc die castings
  • Magnesium
  • Lead and soft metals
  • Plastics and composites

Key Benefits

  • No loading or clogging
  • Fast material removal
  • Clean surface finish
  • Extended tool life
  • Reduced heat buildup
  • Lower cutting forces

How Sever-Cuts™ Work

The secret to Sever-Cuts™ performance lies in the flute geometry:

  • Super Coarse Pitch: Very coarse, deep positive flutes with a large flute radius remove material without loading up. The tool name suffix gives the flute count (-4F, -6F or -8F)
  • Positive Rake Angles: Sharp cutting edges slice through soft metals instead of pushing material
  • Deep Flutes: Extra flute depth provides maximum chip clearance
  • Polished Flutes: Smooth flute surfaces reduce friction and material adhesion

Application Tip

Sever-Cuts™ can be used in either hand or machine operations. Start at a slower speed and increase until you get the best results, with light pressure. Let the tool do the cutting - excessive force causes heat buildup and loading.

Sever-Cuts super coarse cut pattern for aluminum
Specifications
  • Cut Type: Super Coarse (SC)
  • Material: Tungsten Carbide
  • Shank: 1/4" standard
  • Shapes: A, B, C, Q, R, L, H
  • Sizes: 1/4" to 3/4" head dia.
Regrind Service

Extend tool life up to 70% with our professional resharpening service.

Regrind Service Details

Sever-Cuts™ Product Selection

Available in the most popular Midget Mill shapes. Order by EDP number.

Sever-Cuts™ - Carbide Super Coarse

All Sever-Cuts are tungsten carbide with 1/4" shank. Flute count noted in tool name suffix.

Shape Head Dia. Flute Length Tool Name EDP Number
A - Cylindrical1/4"3/4"CJA-W-4F23680
A - Cylindrical3/8"3/4"EJA-W-6F23681
A - Cylindrical1/2"1"GLA-W-8F23682
A - Cylindrical5/8"1"ILA-W-8F23683
A - Cylindrical3/4"1"JLA-W-8F23684
B - Ball1/4"3/16"CCB-W-4F23685
B - Ball3/8"5/16"EEB-W-6F23686
B - Ball1/2"7/16"GGB-W-8F23687
B - Ball5/8"9/16"IIB-W-8F23688
B - Ball3/4"11/16"JJB-W-8F23689
C - Cylindrical Radius1/4"3/4"CJC-W-4F23690
C - Cylindrical Radius3/8"3/4"EJC-W-6F23691
C - Cylindrical Radius1/2"1"GLC-W-8F23692
C - Cylindrical Radius5/8"1"ILC-W-8F23693
C - Cylindrical Radius3/4"1"JLC-W-8F23694
Q - Olive3/8"5/8"EIQ-W-6F23695
Q - Olive1/2"7/8"GKQ-W-8F23696
Q - Olive5/8"1"ILQ-W-8F23697
Q - Olive3/4"1"JLQ-W-8F23698
R - Tree Rounded1/4"3/4"CJR-W-4F23699
R - Tree Rounded3/8"3/4"EJR-W-6F23700
R - Tree Rounded1/2"1"GLR-W-8F23701
R - Tree Rounded5/8"1"ILR-W-8F23702
R - Tree Rounded5/8"1-1/8"IMR-W-8F23703
R - Tree Rounded3/4"1-1/4"JNR-W-8F23704
L - Cone 7°3/8"1"ELL-W-6F23705
L - Cone 7°1/2"1-1/8"GML-W-8F23706
L - Cone 7°5/8"1-3/16"INL-W-8F23707
L - Cone 7°5/8"1-5/16"IOL-W-8F23708
L - Cone 7°3/4"1-1/2"JPL-W-8F23709
H - Cone 14°1/2"7/8"GKH-W-8F23710

Sever-Cuts™ vs. Standard Cut

Feature Standard Cut Sever-Cuts™ (Super Coarse)
Tooth Count Set by cut number for each diameter (see the Midget Mill cut chart) 4, 6 or 8 flutes, shown by the -4F, -6F or -8F suffix
Best For Steel, cast iron, hard metals Aluminum, brass, soft metals
Material Removal Moderate Aggressive
Surface Finish Fine to medium Medium to coarse
Loading Resistance May load in soft metals Excellent - won't load

Quick Selection

Cutting Aluminum?
Choose Sever-Cuts™

Cutting Steel?
Choose Standard Midget Mills

Need Help Selecting the Right Tool?

Our application engineers can help you choose the optimal Sever-Cut for your aluminum machining operation.

Contact Us View All Midget Mills
Detailed pages: Sever-Cuts
Call 989-777-5500 Get a Quote