Specialty Tools

Custom Solutions for Unique Applications

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Application-Specific Cutting Tools

Beyond our standard product lines, Severance manufactures a variety of specialty tools for unique applications.

From d-burrs for finishing plastic parts to electrode forming cutters for spot weld electrodes, we have solutions for specialized manufacturing needs. Custom tools can be engineered for your specific requirements.

Severance Specialty Cutting Tools

Custom Engineering

Need a tool we don't stock? Our engineering team can design and manufacture custom solutions.

Request Quote

Micro-Mills™ & Bore-Mills™

Carbide finishing mills used in place of mounted grinding wheels. Both Micro-Mills™ and Bore Mills™ will outlast grinding wheels, particularly on demanding operations such as chamfering and counter-boring. All Micro-Mills™ and Bore Mills™ are TiN coated at no extra charge.

Micro-Mill

Micro-Mills™

Similar in application to the Bore Mills™, but used for finishing in the 6 to 8 micro-inch range. Fine cut with chip breakers, for light stock removal; works best on ferrous, non-work hardening materials. Micro-Mills™ should not be oscillated: cut on the in-feed and burnish on the out-feed.

  • Carbide, TiN coated at no extra charge
  • Head diameters from .047" to .469"
  • 1/8", 3/16" and 1/4" shank diameters
  • Finishes in the 6 to 8 micro-inch range
Bore-Mill

Bore-Mills™

Special fine double cut, used in place of mounted grinding wheels in jig grinding applications. The convex shape gives rapid stock removal on cast iron, steel, nonferrous and many nonmetallic materials. Run at the same speeds and feeds as grinding wheels.

  • Carbide, TiN coated at no extra charge
  • Head diameters from .047" to .500"
  • 1/8" to 1/2" shank diameters
  • Finishes in the 10 to 12 micro-inch range

Micro-Mills™ - Carbide

Fine cut with chip breakers. For finishing in the 6-8 micro-inch range on ferrous, non-work hardening materials. All Micro-Mills™ are TiN coated at no extra charge.

Head Dia. Shank OAL Tool Name EDP Number
.047"1/8"1-1/2"MW-421120
.065"1/8"1-1/2"MW-521130
.078"1/8"1-1/2"MW-621121
.096"1/8"1-1/2"MW-721131
.109"1/8"1-1/2"MW-821122
.127"1/8"1-1/2"MW-921132
.130"3/16"2"MW-1021123
.158"3/16"2"MW-1121133
.172"3/16"2"MW-1221124
.190"3/16"2"MW-1321134
.195"1/4"2"MW-1421125
.219"1/4"2"MW-1621126
.253"1/4"2"MW-1821135
.281"1/4"2"MW-2021127
.312"1/4"2"MW-2221136
.344"1/4"2"MW-2421128
.375"1/4"2"MW-2821137
.469"1/4"2"MW-3221129

Bore-Mills™ - Carbide

Fine double cut for jig grinding applications. Surface finishes in the 10-12 micro-inch range. All Bore Mills™ are TiN coated at no extra charge.

Head Dia. Shank OAL Tool Name EDP Number
.047"1/8"1-1/2"BM-3-W00250
.078"1/8"1-1/2"BM-5-W00251
.109"1/8"1-1/2"BM-7-W00252
.125"3/16"2"BM-8-W00253
.172"3/16"2"BM-11-W00254
.250"1/4"2"BM-16-W00255
.312"5/16"2"BM-20-W00256
.375"3/8"2"BM-24-W00257
.500"1/2"2"BM-32-W00258

Die Mills

Die Mills are made with the shank and the cutting head of the same diameter. They are used extensively in template work, where the shank serves as a guide, and in other profiling operations. Die Mills may be reground many times for a long service life. When reground by Severance, a portion of the shank is reduced to match the new cutting diameter.

Die Mill

Features:

  • Shank and cutting head of the same diameter
  • Shank serves as a guide in template work and other profiling operations
  • Carbide in Double Cut and Standard Cut, and High Speed Steel
  • May be reground many times for a long service life

Carbide Die Mills

Head Dia. Shank Dia. Flute Style Flute Length Overall Length Tool Name EDP
1/8"1/8"Double Cut1/2"1-1/2"4A-DIE-W17260
1/8"1/8"Standard Cut1/2"1-1/2"AGA-DIE-W17262
5/32"3/16"Double Cut1/2"2"5A-DIE-W17264
5/32"3/16"Standard Cut1/2"2"5GA-DIE-W17266
3/16"3/16"Double Cut3/4"2"6A-DIE-W17268
3/16"3/16"Standard Cut3/4"2"BJA-DIE-W17270
1/4"1/4"Double Cut3/4"2"8A-DIE-W17272
1/4"1/4"Standard Cut3/4"2"CJA-DIE-W17274
5/16"5/16"Double Cut13/16"2"10A-DIE-W17276
5/16"5/16"Standard Cut3/4"2"DJA-DIE-W17278
3/8"3/8"Double Cut1"2-1/2"12A-DIE-W17280
3/8"3/8"Standard Cut1"2-1/2"ELA-DIE-W17282
7/16"7/16"Double Cut1"2-1/2"14A-DIE-W17284
7/16"7/16"Standard Cut1"2-1/2"FLA-DIE-W17286
1/2"1/2"Double Cut1"2-1/2"16A-DIE-W17288
1/2"1/2"Standard Cut1"2-1/2"GLA-DIE-W17290

HSS Die Mills

Head Dia. Shank Dia. Flute Style Flute Length Overall Length Tool Name EDP
3/32"3/32"Standard Cut1/4"1-5/8"3/32CA-DIE17310
1/8"1/8"Standard Cut1/2"1-5/8"AGA-DIE17312
1/8"1/8"Standard Cut1-1/2"3"APA-DIE17314
3/16"3/16"Standard Cut3/4"2"BJA-DIE17316
1/4"1/4"Standard Cut3/4"2-1/4"CJA-DIE17318
5/16"5/16"Standard Cut3/4"2-1/4"DJA-DIE17320
3/8"3/8"Standard Cut7/8"2-1/4"EKA-DIE17322
7/16"7/16"Standard Cut7/8"2-1/4"FLA-DIE17324
1/2"1/2"Standard Cut1"2-1/2"GLA-DIE17326

Edge Deburring Cutters

Replaces laborious hand filing, scraping and grinding. Severance Edging Cutters deburr one face of an edge or both faces at once. Each tool has two cutting members with the teeth opposed and set for right hand rotation. The opposite end of each member has a face ground to the same 75° angle with the centerline and no cutting teeth. Reversing one member turns that safe face into a guide, which can be positioned for more or less depth of cut.

Edge Deburring Cutter

Features:

  • Deburrs one face of an edge or both faces at once
  • Two opposed cutting members, right hand rotation
  • 75° safe face doubles as a depth-of-cut guide
  • High speed steel, 3/4" and 1" cutter diameters

HSS assembled tools with two opposed cutting members. 1/4" shank with 3/8" mounting diameter. Extra or replacement parts are listed below the complete tools.

Description Cutter Dia. Cutter Centerline Angle Hole Dia. Arbor Dia. Overall Length Tool Name HSS EDP
Complete Tool3/4"75°3/8"3/8"4"EG-75017420
Complete Tool1"75°3/8"3/8"4"EG-100017425
Arbor (fits both sizes)---3/8"4"EG-750-317430
3/4" Front Cutter (750F)3/4"75°3/8"-3/4"EG-750-LC17431
3/4" Back Cutter (750B)3/4"75°3/8"-3/4"EG-750-RC17432
1" Front Cutter (1000F)1"75°3/8"-7/8"EG-1000-LC17433
1" Back Cutter (1000B)1"75°3/8"-7/8"EG-1000-RC17434
Socket Head Set Screw (2 required for each cutter)----3/16"6-32 X 1/4"17435

D-Burrs

D-Burr Rotary Deburring Tool

d-burrs™ are designed for use on finishing plastic parts. The tools have a Severance herringbone cut for fine finishing of plastic and similar materials. For heavy, fast stock removal of aluminum, see Sever-Cuts™.

Carbide d-burrs™, 1/4" shank diameter.

Tool Name Head Dia. Flute Length Nose Flat or Radius Shape Tooth Style EDP
CIA-W-HB1/4"5/8"-A - Cylindrical, Flat EndEFHC22160
GLA-W-HB1/2"1"-A - Cylindrical, Flat EndEFHC22149
CCB-W-HB1/4"1/4"-B - BallEFHC22161
CIC-W-HB1/4"5/8"-C - Cylindrical, Ball NoseEFHC22158
GLC-W-HB1/2"1"-C - Cylindrical, Ball NoseEFHC22162
CEH-W-HB1/4"3/8"FlatH - Tapered, Radius NoseEFHC22163
CGR-W-HB1/4"1/2".068"R - Tree, Radius NoseEFHC22159
GLR-W-HB1/2"1".125"R - Tree, Radius NoseEFHC22164

Junior d-burrs (herringbone cut carbide, 1/8" shank) also available: 22 tools, JR-1-W-HB through JR-23-W-HB (EDPs 22850-22871). See the full d-burrs list.

Electrode Forming Cutters (Electrode Dressers)

Electrode Dresser Tool Electrode Dresser Before and After

Electrode Forming Cutters recondition worn spot weld electrode tips. Reconditioning is an economical alternative to replacing tips: it extends the life of your electrodes and cuts down wasted production time. Cutters come in threaded, extended and flush styles. Threaded (ED-1) and extended (EDE-2) cutters suit welders where the center-to-center distance between electrodes is less than 1", as in many multiple-point and short-stroke stationary welders; the threaded cutter comes with an adjustable nose flat. Flush (ED-T2) cutters reach confined areas and need a clearance of only 3/4" between welding faces. Air tools are not included with cutters.

Type Shape Centerline Angle Dia. of Flat Nose Cutting Insert and Comb. Stop Tool Name EDP
Threaded Style30°3/16"ED-117470
Threaded Style30°1/8"ED-217471
Extended Style30°1/8"EDE-117490
Extended Style30°3/16"EDE-217491
Extended Style30°1/4"EDE-317492
Extended Style5/16 Radius1/4"EDE-617493
Flush StyleReform No. 1, Pointed Tips3/16"ED-T117530
Flush StyleReform No. 2, Pointed Tips1/4"ED-T217531

Specialty Electrode Cutter Forms

Severance can make up cutters to fit any electrode dresser holder and to produce any desired tip shape, including double end type dressers for robotics and automated machinery. The catalog shows these 33 special forms for spot weld electrodes, drawn in cutter styles 1 to 6 (dimensions in inches as drawn in the catalog). They carry no EDP number. To request a quotation on a nonstandard cutter, specify the equipment used and provide a sketch of the required tip shape. These are considered special items and are not returnable for credit.

Form No. Cutter Style Form Dia. Nose Flat Radius Angle
ED-60-15121.875-R2.0, R.031-
ED-60-23451.625.313-45°
ED-61-14091.625-R.313-
ED-60-17011.625-R2.0, R.031-
ED-64-7471.750.300R.25025°
ED-61-5141.750.250R.18820°
ED-60-17071.8125.188R.28130°
ED-60-17081.8125.250R.31330°
ED-60-17041.750.375-60°
ED-60-17091.750-R2.0, R.031-
ED-T1 / EDN-11 and 2.3625.188R.156-
ED-T2 / EDN-21 and 2.460.250R.219-
EDN-31.588.313R.250-
ED-64-17111.875.250-45°
ED-64-19155.750---
ED-1 / EDE-23 and 4.625.1875-30°
ED-2 / EDE-13 and 4.625.125-30°
EDE-33.625.250-30°
EDE-63.625.250R.313-
ED-60-23441.625.250-45°
ED-54-12276.625.250R.21915°
ED-59-9442.750.350-45°
ED-59-9432.750.320-45°
ED-59-16512.750.350-70°
ED-59-9422.750.250-45°
ED-59-13652.750-R2.00-
ED-65-14011.750.156R2.0045°
ED-61-6601.750.250-45°
ED-61-6591.750.313-45°
ED-60-17051.750-R.37530°
ED-60-21501.625.156R.313-
ED-60-23431.625.188-45°
ED-64-7481.625.203R.210-

Disc Cutters

Severance Disc Cutter Disc Cutter with Holder

Severance Disc Cutters are used to replace sanding discs, snagging wheels and milling cutters on deburring applications. Unless otherwise specified, all double-face disc cutters are furnished with reversible faces: only one side rotates in the cutting direction. Other disc sizes, pitches or mounting designs can be made up as specials, and Severance applications engineers can recommend a disc design for your type of power tool, speeds available and mounting requirements. Arbors are listed under Disc Cutter Arbors.

High Speed Steel Disc Cutters

Dia. Thickness Use Arbor Center Bore Dia. Cut Number Single Face Tool Name Single Face EDP Double Face Tool Name Double Face EDP
3"3/8"SH-3, SH-43/4"7DISC-3-SF17360DISC-3-DF17370
4"1/2"SH-3, SH-43/4"7DISC-4-SF17361DISC-4-DF17371
5"5/8"SH-51-1/8"8DISC-5-SF17362DISC-5-DF17372
6"3/4"SH-61-5/8"10DISC-6-SF17363DISC-6-DF17373
8"7/8"SH-81-7/8"12DISC-8-SF17364DISC-8-DF17374

Ball Seat Reamers

Ball Seat Reamer Tool

High speed steel, six-flute Chatterless™ design. The ball seat radius (1/2 the tool diameter) is held to plus or minus .0005"; variations from this tolerance, and other sizes, at a nominal extra charge. Used on steering gear, ball pin sockets, fuel injector plungers, valve push rod caps, gear shift lever seats, molds and similar work.

High Speed Steel Ball Seat Reamers

Cutting Dia. Ball Seat Radius Overall Length Shank Dia. Shank Length Tool Name HSS EDP
1/4".1247/.12531-7/16"3/16"3/4"BS-1/426030
3/8".1872/.18771-11/16"1/4"7/8"BS-3/826031
1/2".2497/.25031-15/16"3/8"1-1/8"BS-1/226032
5/8".3122/.31272-3/16"3/8"1-1/8"BS-5/826033
3/4".3747/.37532-1/2"1/2"1-5/16"BS-3/426034
7/8".4372/.43772-5/8"1/2"1-5/16"BS-7/826035
1".4997/.50032-5/8"1/2"1-5/16"BS-126036
1-1/4".6247/.62533"3/4"1-5/8"BS-1-1/426037
1-1/2".7497/.75033-1/4"3/4"1-5/8"BS-1-1/226038

Aircraft Style Rivet Shavers

Rivet Shaver Tool

Severance Rivet Shavers are used with Micro-Stop units. These carbide end-cutting tools are designed to cut rivet heads and similar projections flush to the surrounding surface. Two series: multi-flute fine cut for finishing, and two-flute coarse cut for fast material removal.

Fine Cut Rivet Shavers

Tool Dia. Overall Length Thread Size Number of Flutes Tool Name Carbide EDP
5/16"27/32"1/4"-2814RS-1128480
3/8"27/32"1/4"-2814RS-1228481
7/16"27/32"1/4"-2814RS-1328482
1/2"27/32"1/4"-2814RS-1428483
9/16"27/32"1/4"-2816RS-1528484
5/8"27/32"1/4"-2816RS-1628485
3/4"31/32"3/8"-2418RS-3728486
7/8"31/32"3/8"-2424RS-3828487
1"31/32"3/8"-2424RS-3928488

Coarse Cut Rivet Shavers

Tool Dia. Overall Length Thread Size Number of Flutes Tool Name Carbide EDP
5/16"27/32"1/4"-282RS-2128490
3/8"27/32"1/4"-282RS-2228491
7/16"27/32"1/4"-282RS-2328492
1/2"27/32"1/4"-282RS-2428493
9/16"27/32"1/4"-282RS-2528494
5/8"27/32"1/4"-282RS-2628495
3/4"31/32"3/8"-242RS-4728496
7/8"31/32"3/8"-242RS-4828497
1"31/32"3/8"-242RS-4928498

Shanks & Accessories

A complete line of shanks, handles, and adapters for use with Severance threaded-shank tools including Hole Radius Deburring Cutters, Stop-Countersink Cutters, and Disc Cutters.

Straight Shanks

Straight shank adapter

Steel. Threaded straight shanks for Severance threaded countersinks and cutters. Match the thread size to your cutter.

Thread Size Shank Dia. Thread Length Shank Length Shoulder Dia. Tool Name EDP Number
1/4"-281/4"1/4"1-3/4"3/8"434060
1/4"-283/8"1/4"1-3/4"3/8"E-234061
1/4"-281/2"1/4"1-3/4"1/2"G-234062
5/16"-241/4"5/16"1-3/4"7/16"1434063
5/16"-243/8"5/16"1-3/4"7/16"E-1234064
5/16"-241/2"5/16"1-3/4"1/2"G-1234065
3/8"-241/4"3/8"1-3/4"1/2"2434066
3/8"-243/8"3/8"1-3/4"1/2"E-2234067
3/8"-241/2"3/8"1-3/4"1/2"G-2234068
3/8"-245/8"3/8"1-3/4"5/8"I-2234069
1/2"-203/8"1/2"1-3/4"5/8"E-3234070
1/2"-201/2"1/2"1-3/4"5/8"G-3234071
1/2"-205/8"1/2"1-3/4"5/8"I-3234072
1/2"-203/4"1/2"1-3/4"3/4"J-3334073
1/2"-201"1/2"2"1"L-3334074
5/8"-183/8"5/8"1-3/4"3/4"E-4234075
5/8"-181/2"5/8"1-3/4"3/4"G-4234076
5/8"-185/8"5/8"1-3/4"3/4"I-4234077
5/8"-183/4"5/8"1-3/4"7/8"J-4334078
5/8"-181"5/8"2"1"L-4334079
3/4"-161/2"5/8"1-3/4"7/8"G-5234080
3/4"-165/8"5/8"1-3/4"7/8"I-5234081
3/4"-163/4"5/8"1-3/4"7/8"J-5334082
3/4"-161"5/8"2"1"L-5334083
1"-141"3/4"2"1-3/16"L-6334084
1-1/4"-121"3/4"2"1-1/2"L-7334085

Straight Shanks with Tang

Steel. The Glenzer Sleeves (2, 3 and 4 M.T., EDP 36210 to 36212, listed with the Heavy Duty Countersinks) are used with Severance Heavy Duty Countersinks and straight tanged shanks.

Thread Size Shank Dia. Thread Length Shank Length Shoulder Dia. Tang Length Tang Thickness Tool Name EDP Number
1/4"-281/4"1/4"1-3/4"3/8"5/16".122TX-434135
1/4"-2813/32"1/4"1-3/4"13/32"7/16".242TZ-334136
5/16"-241/4"5/16"1-3/4"7/16"5/16".122TX-1434137
5/16"-2413/32"5/16"1-3/4"7/16"7/16".242TZ-1334138
3/8"-241/4"3/8"1-3/4"1/2"5/16".122TX-2434139
3/8"-2413/32"3/8"1-3/4"1/2"7/16".242TZ-2334140
1/2"-2013/32"1/2"1-3/4"5/8"7/16".242TZ-3334141
1/2"-209/16"1/2"1-3/4"5/8"1/2".303TH-3334142
5/8"-1813/32"5/8"1-3/4"7/8"7/16".242TZ-4334143
5/8"-189/16"5/8"1-3/4"3/4"1/2".303TH-4334144
3/4"-169/16"5/8"1-3/4"7/8"1/2".303TH-5334145

Tapered Shanks (Morse Taper)

Morse taper shank adapter

Steel. #1 to #5 Morse taper. Specialty stub taper shanks can be made to meet customer needs.

Thread Size Morse Taper Shank Dec. Thread Length Shank Length Shoulder Dia. Tool Name EDP Number
1/4"-28#1 MT.4751/4"2-13/16"1/2"M1-C34160
1/4"-28#2 MT.7001/4"3-3/8"23/32"M2-C34161
5/16"-24#1 MT.4755/16"2-3/4"1/2"M1-D34162
5/16"-24#2 MT.7005/16"3-5/16"23/32"M2-D34163
3/8"-24#1 MT.4753/8"2-11/16"1/2"M1-E34164
3/8"-24#2 MT.7003/8"3-1/4"23/32"M2-E34165
3/8"-24#3 MT.9383/8"4"15/16"M3-E34166
1/2"-20#1 MT.4751/2"2-3/4"5/8"M1-G34167
1/2"-20#2 MT.7001/2"3-1/8"23/32"M2-G34168
1/2"-20#3 MT.9381/2"3-7/8"15/16"M3-G34169
5/8"-18#1 MT.4755/8"2-11/16"13/32"M1-I34170
5/8"-18#2 MT.7005/8"3-1/4"15/16"M2-I34171
5/8"-18#3 MT.9385/8"3-7/8"15/16"M3-I34172
5/8"-18#4 MT1.2315/8"5"1-1/4"M4-I34173
3/4"-16#1 MT.4755/8"2-11/16"15/32"M1-J34174
3/4"-16#2 MT.7005/8"3-1/4"15/16"M2-J34175
3/4"-16#3 MT.9385/8"3-7/8"15/16"M3-J34176
3/4"-16#4 MT1.2315/8"5"1-1/4"M4-J34177
1"-14#2 MT.7003/4"3-1/4"1-1/4"M2-L34178
1"-14#3 MT.9383/4"4"1-1/4"M3-L34179
1"-14#4 MT1.2313/4"4-7/8"1-1/4"M4-L34180
1-1/4"-12#3 MT.9383/4"4"1-5/8"M3-N34181
1-1/4"-12#4 MT1.2313/4"5-1/8"1-3/4"M4-N34182
1-1/4"-12#5 MT1.7483/4"6"1-3/4"M5-N34183
1-1/2"-12#3 MT.9383/4"4"1-5/8"M3-P34184
1-1/2"-12#4 MT1.2313/4"5-1/8"1-3/4"M4-P34185
1-1/2"-12#5 MT1.7483/4"6"1-3/4"M5-P34186

Straight Shanks for QC and Piloted Aircraft Countersinks

Steel. For use with Severance 3N1-QC™ quick change countersinks and Chatter-Free™ aircraft and piloted countersinks.

Thread Size Shank Dia. Shank Dec. Overall Length Shoulder Dia. Shank Name EDP Number
1/4"-281/4".2504"7/16"FM-2 Shank34235
1/4"-281/2".5006"1/2"FM-2x6 Shank34239
1/4"-281/2".5008"1/2"FM-2x8 Shank34240
3/8"-241/4".2504"9/16"FM-3 Shank34236
3/8"-245/8".6256"5/8"FM-3x6 Shank34241
3/8"-245/8".6258"5/8"FM-3x8 Shank34242
Morse Taper Adapter for the SC-47 Unit

If the adapter is ordered at the same time as the SC-47 unit, the unit is supplied with a whistle notch.

Part No. Description Fits EDP Number
FM-4-MT#2 Morse Taper AdapterSC-47 Micro-Stop Countersink Unit34238

Threaded Handles

Threaded handle for hand deburring tools

Steel shank with a wood handle, about 7" overall. Use with Hole Radius Deburring Cutters and threaded deburring tools.

Thread Size Shank Length Fits HR Cutters Handle Name EDP Number
1/4"-287"HR-1, HR-2, HR-3, HR-5, HR-10, HR-15H-10034260
5/16"-247"HR-20, HR-25H-11034261
3/8"-247"HR-30, HR-35, HR-40H-12134262
1/2"-207"HR-45, HR-50H-13134263
5/8"-187"-H-14134264
3/4"-167"-H-15134265

Tool Handles

Handles for fast, efficient hand deburring with interchangeable Severance deburring and chamfering tools.

Speedy Handle
Speedy Handle

Knurled handle for easy gripping, with a ratchet-like effect inside the handle. Quick hold for fast tool changes; takes any 1/4" diameter shank deburring or chamfering tool. Approx. 4-1/4" overall.

Whirly-Gig Handle
Whirly-Gig Handle

Designed for fast, efficient part deburring. The handle holds any 1/4"-28 threaded tool, so a wide range of standard Severance deburring tools can be quickly interchanged. Approx. 6-1/2" overall.

Whirly-Gig Extension
Whirly-Gig Extension

Extension for the Whirly-Gig Handle. The end removes for adapting to female 1/4-28 threaded parts; other adapters are available for larger thread sizes.

Handles and Extensions

Whirly-Gig® Sets 344, 345 and 346 and Speedy Handle™ Set 349 are listed on Tool Sets.

Tool Name Approx. Overall Length Thread or Arbor Hole Size Use EDP Number
Whirly-Gig® Handle6-1/2"1/4"-28Holds any 1/4"-28 threaded tool34266
Whirly-Gig® Extension--End removes for adapting to female 1/4-28 threaded parts34267
Whirly-Gig® Holder-1/4--Holds 1/4" shank tools in the Whirly-Gig® Handle34273
Speedy Handle™4-1/4"1/4"Holds any 1/4" diameter shank tool34269

Disc Cutter Arbors

Arbors for Severance Disc Cutters. SH-3&4 fits the 3" and 4" discs; SH-5, SH-6 and SH-8 fit the 5", 6" and 8" discs.

Diameter Fits Cutter Tool Name EDP Number
1"DISC-3 & DISC-4 (SF, DF)SH-3&417390
1"DISC-5 (SF, DF)SH-517392
1"DISC-6 (SF, DF)SH-617393
1"DISC-8 (SF, DF)SH-817394

Jordan Day™ Mills (Surgical Mills)

Jordan Day Surgical Mill in use

Extra length Lab Mills™ ideal for small and micro part deburring and finishing. HSS construction with 3/32" shank diameter and 2-1/2" overall length. Available in Cutting, Penetrating, and Polishing styles.

Head Dia.MMTeethTypeTool NameEDP
.062"1.66Cutting MillsJD-034310
.093"2.46Cutting MillsJD-134311
.125"3.26Cutting MillsJD-234312
.156"4.06Cutting MillsJD-334313
.187"4.76Cutting MillsJD-434314
.156"4.08Cutting MillsJD-534315
.187"4.78Cutting MillsJD-634316
.218"5.58Cutting MillsJD-734317
.250"6.48Cutting MillsJD-1534318
.281"7.18Cutting MillsJD-1634319
.125"3.28Penetrating MillsJD-834320
.078"2.02Penetrating MillsJD-2534321
.039"1.012Polishing MillsJD-934322
.059"1.516Polishing MillsJD-1034323
.078"2.018Polishing MillsJD-1134324
.090"2.320Polishing MillsJD-1234325
.118"3.020Polishing MillsJD-1334326
.156"4.025Polishing MillsJD-1434327

Popular 12-piece set available: Set No. 80 (EDP 29680). See Tool Sets.

Carbide End Mills

Severance Carbide End Mill

Severance solid micro grain carbide end mills. Stocked in 4-flute design; 2 and 3-flute available to order (add flute count to end of tool number, e.g., EM-250-W-3).

Standard Spiral

Dia.Cutting LengthOALTool NameEDP
1/8"1/2"1-1/2"EM-125-W36180
3/16"5/8"2"EM-1875-W36181
1/4"3/4"2"EM-250-W36182
5/16"3/4"2-1/2"EM-3125-W36183
3/8"7/8"2-1/2"EM-375-W36184
1/2"1"3"EM-500-W36185
5/8"1-1/4"3-1/2"EM-625-W36186
3/4"1-1/2"4"EM-750-W36187

Slow Spiral

Dia.Cutting LengthOALTool NameEDP
1/8"3/8"1-1/2"EMS-2-W36188
3/16"1/2"1-1/2"EMS-3-W36189
1/4"5/8"2"EMS-4-W36190
5/16"11/16"2"EMS-5-W36191
3/8"3/4"2"EMS-6-W36192
1/2"15/16"2"EMS-8-W36193
5/8"1-1/8"2-1/2"EMS-10-W36194
3/4"1-1/4"2-5/8"EMS-12-W36195

Suggested Speeds

Experiment within the speed ranges listed to produce the best chip on a given machine, workpiece and depth of cut. S.F.P.M. = surface feet per minute.

Material S.F.P.M.
Cast Iron75-200
Malleable Iron75-200
Nickel Chrome75-250
Stainless Steel75-250
Carbon Steel100-250
Nickel100-250
Monel Metal100-250
Free Cutting Steel125-300
Brass Bronze125-300
Aluminum and Aluminum Alloys125-375
Copper125-375
Hard Rubber150-450
Zinc Alloys200-400
Fibre200-400
Plastics200-500

Hole Radius Deburring Cutters

Hole Radius Deburring Cutter in use

Rounds hole edges—often an improvement over the chamfer. Multi-flute design keeps cutter centered in the hole. May be used manually with a handle (just a twist of the wrist) or shank-mounted in a machine. HSS construction; may be reground many times. Shanks and handles sold separately.

Nominal Hole Size Cutting Dia. Cutting Length Radius Nose Dia. Overall Length Internal Thread Tool Name EDP
3/32"3/16"1/16"3/32"0.0467/8"1/4"-28HR-125140
1/8"9/32"3/32"1/8"0.0637/8"1/4"-28HR-225141
3/16"3/8"1/8"3/16"0.0937/8"1/4"-28HR-325142
1/4"9/16"3/16"1/4"1/8"3/4"1/4"-28HR-525143
5/16"5/8"1/4"5/16"3/16"3/4"1/4"-28HR-1025144
3/8"3/4"1/4"3/8"1/4"3/4"1/4"-28HR-1525145
7/16"-1/2"1"3/8"3/8"5/16"3/4"5/16"-24HR-2025146
9/16"-5/8"1-1/8"1/4"1/2"3/8"5/8"5/16"-24HR-2525147
3/4"1-3/8"3/8"9/16"7/16"3/4"3/8"-24HR-3025148
7/8"-1"1-1/2"3/8"5/8"9/16"11/16"3/8"-24HR-3525149
1-3/8"2"1/2"1"1"3/4"3/8"-24HR-4025150
1-5/8"-1-3/4"2-1/2"5/8"1-1/4"1-1/8"1"1/2"-20HR-4525151
2"2-3/4"3/4"1-3/8"1-1/2"1-1/8"1/2"-20HR-5025152

Ball Nose Deburring Cutters

Ball Nose Deburring Cutter

Ball nose deburring cutters for radiusing and deburring hole edges. Available in plain and with-guide styles. The guide version features a pilot that keeps the cutter centered in the hole for consistent results. High speed steel with a 1/4" shank. Pick the cutter by hole size; it leaves roughly a 45° chamfer.

Plain Style

Head Dia. Hole Size Tool Name EDP Number
3/16"1/8"BBC00240
1/4"3/16"CBC00241
3/8"1/4"ECC00242
1/2"3/8"GDC00243
5/8"7/16"IEC00244

With Guide

Head Dia. Hole Size Tool Name EDP Number
3/16"1/8"BBC-G00245
1/4"3/16"CBC-G00246
3/8"1/4"ECC-G00247
1/2"3/8"GDC-G00248
5/8"7/16"IEC-G00249

Micro Reamers

Carbide Micro Reamer

Designed for smooth, chatter-free action, Micro-Reamers™ perform well in cast and malleable iron and in many nonferrous materials such as plastics and aluminum. They have a solid carbide head with a steel body. A rigid setup and perfect alignment between the hole, the reamer and the guide bushing produce accurate, finely finished holes. The drilled hole should be about .006" to .016" undersize in holes from 3/8" to 1" diameter. Standard tool tolerance is +.0002/-.0000; other sizes and tolerances on request.

Cutting Dia. Shank Dia. OAL Shank Length Tool Name EDP Number
1/8"7/64"2-3/4"1-3/4"RW-.125026170
3/16"11/64"3-1/2"2-3/8"RW-.187526171
3/8"5/16"5"3-1/4"RW-.375026172
1/2"7/16"6"4"RW-.500026173
9/16"7/16"6"4"RW-.562526174

Micro-Center Reamers

TiN-Coated Micro-Center Reamer

Carbide tools used to clean center holes in parts after heat treat or other processes. Well suited to center lapping where speed matters and close tolerances must be held, and to shifting centers to correct misalignment. They replace grinding wheels for dressing centers in hardened steel (they will not chip out like center laps), and work on hardened tool steels, heat-treated forgings, cast steels, Melanite and chilled iron. All Micro-Center Reamers™ are TiN coated at no extra charge.

Cutting Dia. Nose Dia. Shank Dia. Overall Length Shank Length C/L Angle Tool Name EDP Number
1/4".0153/16"1-1/2"1-3/16"30°MCR-4-W26130
3/8".0201/4"1-3/4"1-3/4"30°MCR-6-W26131
1/2".0401/4"2-1/4"1-3/4"30°MCR-8-W26132
5/8".0503/8"2-3/8"1-1/2"30°MCR-10-W26133
3/4".0601/2"2-11/16"1-5/16"30°MCR-12-W26134
1".0901/2"2-13/16"1-5/16"30°MCR-16-W26135

Carbo-Routs™

Carbo-Rout solid carbide routing mill

Solid carbide routing mills for precision routing, slotting, and profiling operations. Available in plain end and drill point configurations. The drill point version allows plunge entry without a pre-drilled hole, enabling direct routing into solid material.

Plain End

Cutting Dia. Flute Length Shank OAL Tool Name EDP Number
1/8"1/2"1/8"1-1/2"R-128685
3/16"5/8"1/4"2"R-228687
1/4"1-1/4"1/4"3"R-328691
3/8"1-3/8"3/8"2-1/2"R-428694
1/2"1-1/2"1/2"3"R-528696

Drill Point

Cutting Dia. Flute Length Shank OAL Tool Name EDP Number
1/8"1/2"1/8"1-1/2"R-1-DP28745
3/16"1"1/4"2"R-2-DP28747
1/4"1-1/4"1/4"3"R-3-DP28751
3/8"1-3/8"3/8"2-1/2"R-4-DP28754
1/2"1-1/2"1/2"3"R-5-DP28756

Drill-Reamers

HSS Drill-Reamer combination tool

HSS drill-and-ream-in-one-pass combination tools. Drill-Reamers combine a precision drill point with reaming flutes, allowing you to drill and ream a hole to size in a single operation. Saves time and improves hole accuracy by eliminating tool changes. Tolerances held to -.001" / +.000".

Drill-Reamer Size Suggested Ream Length Overall Length Approx. Drill Length Drill Dia. (-.001 +.000) Tool Name EDP Number
3/16"0.5603-1/2"0.20.182DR-3/1626480
1/4"0.7504"0.30.242DR-1/426503
5/16"0.9404-1/2"0.40.302DR-5/1626519
3/8"1.1305"0.40.368DR-3/826534
1/2"1.5006"0.60.492DR-1/226548

Mini-Scraper™

HSS Mini-Scraper triangular hand scraping tool

High speed steel triangular scraper, ideal for removing burrs and sharp edges. Special ground surface, three sharp edges and no teeth. Heat treated for durable use and shipped in a convenient storage tube.

OAL Cut Length Material Tool Name EDP Number
6-1/2"2"HSSMini-Scraper™20300

Custom Tool Manufacturing

Don't see what you need? Our engineering team can design and manufacture custom cutting tools to your specifications. We specialize in unique geometries, special materials, and application-specific solutions.

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