Specialty Tools
Custom Solutions for Unique Applications
Request a Quote Find a Distributor Specialty Tools Catalog (PDF)Custom Solutions for Unique Applications
Request a Quote Find a Distributor Specialty Tools Catalog (PDF)Beyond our standard product lines, Severance manufactures a variety of specialty tools for unique applications.
From d-burrs for finishing plastic parts to electrode forming cutters for spot weld electrodes, we have solutions for specialized manufacturing needs. Custom tools can be engineered for your specific requirements.
Need a tool we don't stock? Our engineering team can design and manufacture custom solutions.
Request QuoteCarbide finishing mills used in place of mounted grinding wheels. Both Micro-Mills™ and Bore Mills™ will outlast grinding wheels, particularly on demanding operations such as chamfering and counter-boring. All Micro-Mills™ and Bore Mills™ are TiN coated at no extra charge.
Similar in application to the Bore Mills™, but used for finishing in the 6 to 8 micro-inch range. Fine cut with chip breakers, for light stock removal; works best on ferrous, non-work hardening materials. Micro-Mills™ should not be oscillated: cut on the in-feed and burnish on the out-feed.
Special fine double cut, used in place of mounted grinding wheels in jig grinding applications. The convex shape gives rapid stock removal on cast iron, steel, nonferrous and many nonmetallic materials. Run at the same speeds and feeds as grinding wheels.
Fine cut with chip breakers. For finishing in the 6-8 micro-inch range on ferrous, non-work hardening materials. All Micro-Mills™ are TiN coated at no extra charge.
| Head Dia. | Shank | OAL | Tool Name | EDP Number |
|---|---|---|---|---|
| .047" | 1/8" | 1-1/2" | MW-4 | 21120 |
| .065" | 1/8" | 1-1/2" | MW-5 | 21130 |
| .078" | 1/8" | 1-1/2" | MW-6 | 21121 |
| .096" | 1/8" | 1-1/2" | MW-7 | 21131 |
| .109" | 1/8" | 1-1/2" | MW-8 | 21122 |
| .127" | 1/8" | 1-1/2" | MW-9 | 21132 |
| .130" | 3/16" | 2" | MW-10 | 21123 |
| .158" | 3/16" | 2" | MW-11 | 21133 |
| .172" | 3/16" | 2" | MW-12 | 21124 |
| .190" | 3/16" | 2" | MW-13 | 21134 |
| .195" | 1/4" | 2" | MW-14 | 21125 |
| .219" | 1/4" | 2" | MW-16 | 21126 |
| .253" | 1/4" | 2" | MW-18 | 21135 |
| .281" | 1/4" | 2" | MW-20 | 21127 |
| .312" | 1/4" | 2" | MW-22 | 21136 |
| .344" | 1/4" | 2" | MW-24 | 21128 |
| .375" | 1/4" | 2" | MW-28 | 21137 |
| .469" | 1/4" | 2" | MW-32 | 21129 |
Fine double cut for jig grinding applications. Surface finishes in the 10-12 micro-inch range. All Bore Mills™ are TiN coated at no extra charge.
| Head Dia. | Shank | OAL | Tool Name | EDP Number |
|---|---|---|---|---|
| .047" | 1/8" | 1-1/2" | BM-3-W | 00250 |
| .078" | 1/8" | 1-1/2" | BM-5-W | 00251 |
| .109" | 1/8" | 1-1/2" | BM-7-W | 00252 |
| .125" | 3/16" | 2" | BM-8-W | 00253 |
| .172" | 3/16" | 2" | BM-11-W | 00254 |
| .250" | 1/4" | 2" | BM-16-W | 00255 |
| .312" | 5/16" | 2" | BM-20-W | 00256 |
| .375" | 3/8" | 2" | BM-24-W | 00257 |
| .500" | 1/2" | 2" | BM-32-W | 00258 |
Die Mills are made with the shank and the cutting head of the same diameter. They are used extensively in template work, where the shank serves as a guide, and in other profiling operations. Die Mills may be reground many times for a long service life. When reground by Severance, a portion of the shank is reduced to match the new cutting diameter.
| Head Dia. | Shank Dia. | Flute Style | Flute Length | Overall Length | Tool Name | EDP |
|---|---|---|---|---|---|---|
| 1/8" | 1/8" | Double Cut | 1/2" | 1-1/2" | 4A-DIE-W | 17260 |
| 1/8" | 1/8" | Standard Cut | 1/2" | 1-1/2" | AGA-DIE-W | 17262 |
| 5/32" | 3/16" | Double Cut | 1/2" | 2" | 5A-DIE-W | 17264 |
| 5/32" | 3/16" | Standard Cut | 1/2" | 2" | 5GA-DIE-W | 17266 |
| 3/16" | 3/16" | Double Cut | 3/4" | 2" | 6A-DIE-W | 17268 |
| 3/16" | 3/16" | Standard Cut | 3/4" | 2" | BJA-DIE-W | 17270 |
| 1/4" | 1/4" | Double Cut | 3/4" | 2" | 8A-DIE-W | 17272 |
| 1/4" | 1/4" | Standard Cut | 3/4" | 2" | CJA-DIE-W | 17274 |
| 5/16" | 5/16" | Double Cut | 13/16" | 2" | 10A-DIE-W | 17276 |
| 5/16" | 5/16" | Standard Cut | 3/4" | 2" | DJA-DIE-W | 17278 |
| 3/8" | 3/8" | Double Cut | 1" | 2-1/2" | 12A-DIE-W | 17280 |
| 3/8" | 3/8" | Standard Cut | 1" | 2-1/2" | ELA-DIE-W | 17282 |
| 7/16" | 7/16" | Double Cut | 1" | 2-1/2" | 14A-DIE-W | 17284 |
| 7/16" | 7/16" | Standard Cut | 1" | 2-1/2" | FLA-DIE-W | 17286 |
| 1/2" | 1/2" | Double Cut | 1" | 2-1/2" | 16A-DIE-W | 17288 |
| 1/2" | 1/2" | Standard Cut | 1" | 2-1/2" | GLA-DIE-W | 17290 |
| Head Dia. | Shank Dia. | Flute Style | Flute Length | Overall Length | Tool Name | EDP |
|---|---|---|---|---|---|---|
| 3/32" | 3/32" | Standard Cut | 1/4" | 1-5/8" | 3/32CA-DIE | 17310 |
| 1/8" | 1/8" | Standard Cut | 1/2" | 1-5/8" | AGA-DIE | 17312 |
| 1/8" | 1/8" | Standard Cut | 1-1/2" | 3" | APA-DIE | 17314 |
| 3/16" | 3/16" | Standard Cut | 3/4" | 2" | BJA-DIE | 17316 |
| 1/4" | 1/4" | Standard Cut | 3/4" | 2-1/4" | CJA-DIE | 17318 |
| 5/16" | 5/16" | Standard Cut | 3/4" | 2-1/4" | DJA-DIE | 17320 |
| 3/8" | 3/8" | Standard Cut | 7/8" | 2-1/4" | EKA-DIE | 17322 |
| 7/16" | 7/16" | Standard Cut | 7/8" | 2-1/4" | FLA-DIE | 17324 |
| 1/2" | 1/2" | Standard Cut | 1" | 2-1/2" | GLA-DIE | 17326 |
Replaces laborious hand filing, scraping and grinding. Severance Edging Cutters deburr one face of an edge or both faces at once. Each tool has two cutting members with the teeth opposed and set for right hand rotation. The opposite end of each member has a face ground to the same 75° angle with the centerline and no cutting teeth. Reversing one member turns that safe face into a guide, which can be positioned for more or less depth of cut.
HSS assembled tools with two opposed cutting members. 1/4" shank with 3/8" mounting diameter. Extra or replacement parts are listed below the complete tools.
| Description | Cutter Dia. | Cutter Centerline Angle | Hole Dia. | Arbor Dia. | Overall Length | Tool Name | HSS EDP |
|---|---|---|---|---|---|---|---|
| Complete Tool | 3/4" | 75° | 3/8" | 3/8" | 4" | EG-750 | 17420 |
| Complete Tool | 1" | 75° | 3/8" | 3/8" | 4" | EG-1000 | 17425 |
| Arbor (fits both sizes) | - | - | - | 3/8" | 4" | EG-750-3 | 17430 |
| 3/4" Front Cutter (750F) | 3/4" | 75° | 3/8" | - | 3/4" | EG-750-LC | 17431 |
| 3/4" Back Cutter (750B) | 3/4" | 75° | 3/8" | - | 3/4" | EG-750-RC | 17432 |
| 1" Front Cutter (1000F) | 1" | 75° | 3/8" | - | 7/8" | EG-1000-LC | 17433 |
| 1" Back Cutter (1000B) | 1" | 75° | 3/8" | - | 7/8" | EG-1000-RC | 17434 |
| Socket Head Set Screw (2 required for each cutter) | - | - | - | - | 3/16" | 6-32 X 1/4" | 17435 |
d-burrs™ are designed for use on finishing plastic parts. The tools have a Severance herringbone cut for fine finishing of plastic and similar materials. For heavy, fast stock removal of aluminum, see Sever-Cuts™.
Carbide d-burrs™, 1/4" shank diameter.
| Tool Name | Head Dia. | Flute Length | Nose Flat or Radius | Shape | Tooth Style | EDP |
|---|---|---|---|---|---|---|
| CIA-W-HB | 1/4" | 5/8" | - | A - Cylindrical, Flat End | EFHC | 22160 |
| GLA-W-HB | 1/2" | 1" | - | A - Cylindrical, Flat End | EFHC | 22149 |
| CCB-W-HB | 1/4" | 1/4" | - | B - Ball | EFHC | 22161 |
| CIC-W-HB | 1/4" | 5/8" | - | C - Cylindrical, Ball Nose | EFHC | 22158 |
| GLC-W-HB | 1/2" | 1" | - | C - Cylindrical, Ball Nose | EFHC | 22162 |
| CEH-W-HB | 1/4" | 3/8" | Flat | H - Tapered, Radius Nose | EFHC | 22163 |
| CGR-W-HB | 1/4" | 1/2" | .068" | R - Tree, Radius Nose | EFHC | 22159 |
| GLR-W-HB | 1/2" | 1" | .125" | R - Tree, Radius Nose | EFHC | 22164 |
Junior d-burrs (herringbone cut carbide, 1/8" shank) also available: 22 tools, JR-1-W-HB through JR-23-W-HB (EDPs 22850-22871). See the full d-burrs list.
Electrode Forming Cutters recondition worn spot weld electrode tips. Reconditioning is an economical alternative to replacing tips: it extends the life of your electrodes and cuts down wasted production time. Cutters come in threaded, extended and flush styles. Threaded (ED-1) and extended (EDE-2) cutters suit welders where the center-to-center distance between electrodes is less than 1", as in many multiple-point and short-stroke stationary welders; the threaded cutter comes with an adjustable nose flat. Flush (ED-T2) cutters reach confined areas and need a clearance of only 3/4" between welding faces. Air tools are not included with cutters.
| Type | Shape Centerline Angle | Dia. of Flat Nose Cutting Insert and Comb. Stop | Tool Name | EDP |
|---|---|---|---|---|
| Threaded Style | 30° | 3/16" | ED-1 | 17470 |
| Threaded Style | 30° | 1/8" | ED-2 | 17471 |
| Extended Style | 30° | 1/8" | EDE-1 | 17490 |
| Extended Style | 30° | 3/16" | EDE-2 | 17491 |
| Extended Style | 30° | 1/4" | EDE-3 | 17492 |
| Extended Style | 5/16 Radius | 1/4" | EDE-6 | 17493 |
| Flush Style | Reform No. 1, Pointed Tips | 3/16" | ED-T1 | 17530 |
| Flush Style | Reform No. 2, Pointed Tips | 1/4" | ED-T2 | 17531 |
Severance can make up cutters to fit any electrode dresser holder and to produce any desired tip shape, including double end type dressers for robotics and automated machinery. The catalog shows these 33 special forms for spot weld electrodes, drawn in cutter styles 1 to 6 (dimensions in inches as drawn in the catalog). They carry no EDP number. To request a quotation on a nonstandard cutter, specify the equipment used and provide a sketch of the required tip shape. These are considered special items and are not returnable for credit.
| Form No. | Cutter Style | Form Dia. | Nose Flat | Radius | Angle |
|---|---|---|---|---|---|
| ED-60-1512 | 1 | .875 | - | R2.0, R.031 | - |
| ED-60-2345 | 1 | .625 | .313 | - | 45° |
| ED-61-1409 | 1 | .625 | - | R.313 | - |
| ED-60-1701 | 1 | .625 | - | R2.0, R.031 | - |
| ED-64-747 | 1 | .750 | .300 | R.250 | 25° |
| ED-61-514 | 1 | .750 | .250 | R.188 | 20° |
| ED-60-1707 | 1 | .8125 | .188 | R.281 | 30° |
| ED-60-1708 | 1 | .8125 | .250 | R.313 | 30° |
| ED-60-1704 | 1 | .750 | .375 | - | 60° |
| ED-60-1709 | 1 | .750 | - | R2.0, R.031 | - |
| ED-T1 / EDN-1 | 1 and 2 | .3625 | .188 | R.156 | - |
| ED-T2 / EDN-2 | 1 and 2 | .460 | .250 | R.219 | - |
| EDN-3 | 1 | .588 | .313 | R.250 | - |
| ED-64-1711 | 1 | .875 | .250 | - | 45° |
| ED-64-1915 | 5 | .750 | - | - | - |
| ED-1 / EDE-2 | 3 and 4 | .625 | .1875 | - | 30° |
| ED-2 / EDE-1 | 3 and 4 | .625 | .125 | - | 30° |
| EDE-3 | 3 | .625 | .250 | - | 30° |
| EDE-6 | 3 | .625 | .250 | R.313 | - |
| ED-60-2344 | 1 | .625 | .250 | - | 45° |
| ED-54-1227 | 6 | .625 | .250 | R.219 | 15° |
| ED-59-944 | 2 | .750 | .350 | - | 45° |
| ED-59-943 | 2 | .750 | .320 | - | 45° |
| ED-59-1651 | 2 | .750 | .350 | - | 70° |
| ED-59-942 | 2 | .750 | .250 | - | 45° |
| ED-59-1365 | 2 | .750 | - | R2.00 | - |
| ED-65-1401 | 1 | .750 | .156 | R2.00 | 45° |
| ED-61-660 | 1 | .750 | .250 | - | 45° |
| ED-61-659 | 1 | .750 | .313 | - | 45° |
| ED-60-1705 | 1 | .750 | - | R.375 | 30° |
| ED-60-2150 | 1 | .625 | .156 | R.313 | - |
| ED-60-2343 | 1 | .625 | .188 | - | 45° |
| ED-64-748 | 1 | .625 | .203 | R.210 | - |
Severance Disc Cutters are used to replace sanding discs, snagging wheels and milling cutters on deburring applications. Unless otherwise specified, all double-face disc cutters are furnished with reversible faces: only one side rotates in the cutting direction. Other disc sizes, pitches or mounting designs can be made up as specials, and Severance applications engineers can recommend a disc design for your type of power tool, speeds available and mounting requirements. Arbors are listed under Disc Cutter Arbors.
| Dia. | Thickness | Use Arbor | Center Bore Dia. | Cut Number | Single Face Tool Name | Single Face EDP | Double Face Tool Name | Double Face EDP |
|---|---|---|---|---|---|---|---|---|
| 3" | 3/8" | SH-3, SH-4 | 3/4" | 7 | DISC-3-SF | 17360 | DISC-3-DF | 17370 |
| 4" | 1/2" | SH-3, SH-4 | 3/4" | 7 | DISC-4-SF | 17361 | DISC-4-DF | 17371 |
| 5" | 5/8" | SH-5 | 1-1/8" | 8 | DISC-5-SF | 17362 | DISC-5-DF | 17372 |
| 6" | 3/4" | SH-6 | 1-5/8" | 10 | DISC-6-SF | 17363 | DISC-6-DF | 17373 |
| 8" | 7/8" | SH-8 | 1-7/8" | 12 | DISC-8-SF | 17364 | DISC-8-DF | 17374 |
High speed steel, six-flute Chatterless™ design. The ball seat radius (1/2 the tool diameter) is held to plus or minus .0005"; variations from this tolerance, and other sizes, at a nominal extra charge. Used on steering gear, ball pin sockets, fuel injector plungers, valve push rod caps, gear shift lever seats, molds and similar work.
| Cutting Dia. | Ball Seat Radius | Overall Length | Shank Dia. | Shank Length | Tool Name | HSS EDP |
|---|---|---|---|---|---|---|
| 1/4" | .1247/.1253 | 1-7/16" | 3/16" | 3/4" | BS-1/4 | 26030 |
| 3/8" | .1872/.1877 | 1-11/16" | 1/4" | 7/8" | BS-3/8 | 26031 |
| 1/2" | .2497/.2503 | 1-15/16" | 3/8" | 1-1/8" | BS-1/2 | 26032 |
| 5/8" | .3122/.3127 | 2-3/16" | 3/8" | 1-1/8" | BS-5/8 | 26033 |
| 3/4" | .3747/.3753 | 2-1/2" | 1/2" | 1-5/16" | BS-3/4 | 26034 |
| 7/8" | .4372/.4377 | 2-5/8" | 1/2" | 1-5/16" | BS-7/8 | 26035 |
| 1" | .4997/.5003 | 2-5/8" | 1/2" | 1-5/16" | BS-1 | 26036 |
| 1-1/4" | .6247/.6253 | 3" | 3/4" | 1-5/8" | BS-1-1/4 | 26037 |
| 1-1/2" | .7497/.7503 | 3-1/4" | 3/4" | 1-5/8" | BS-1-1/2 | 26038 |
Severance Rivet Shavers are used with Micro-Stop units. These carbide end-cutting tools are designed to cut rivet heads and similar projections flush to the surrounding surface. Two series: multi-flute fine cut for finishing, and two-flute coarse cut for fast material removal.
| Tool Dia. | Overall Length | Thread Size | Number of Flutes | Tool Name | Carbide EDP |
|---|---|---|---|---|---|
| 5/16" | 27/32" | 1/4"-28 | 14 | RS-11 | 28480 |
| 3/8" | 27/32" | 1/4"-28 | 14 | RS-12 | 28481 |
| 7/16" | 27/32" | 1/4"-28 | 14 | RS-13 | 28482 |
| 1/2" | 27/32" | 1/4"-28 | 14 | RS-14 | 28483 |
| 9/16" | 27/32" | 1/4"-28 | 16 | RS-15 | 28484 |
| 5/8" | 27/32" | 1/4"-28 | 16 | RS-16 | 28485 |
| 3/4" | 31/32" | 3/8"-24 | 18 | RS-37 | 28486 |
| 7/8" | 31/32" | 3/8"-24 | 24 | RS-38 | 28487 |
| 1" | 31/32" | 3/8"-24 | 24 | RS-39 | 28488 |
| Tool Dia. | Overall Length | Thread Size | Number of Flutes | Tool Name | Carbide EDP |
|---|---|---|---|---|---|
| 5/16" | 27/32" | 1/4"-28 | 2 | RS-21 | 28490 |
| 3/8" | 27/32" | 1/4"-28 | 2 | RS-22 | 28491 |
| 7/16" | 27/32" | 1/4"-28 | 2 | RS-23 | 28492 |
| 1/2" | 27/32" | 1/4"-28 | 2 | RS-24 | 28493 |
| 9/16" | 27/32" | 1/4"-28 | 2 | RS-25 | 28494 |
| 5/8" | 27/32" | 1/4"-28 | 2 | RS-26 | 28495 |
| 3/4" | 31/32" | 3/8"-24 | 2 | RS-47 | 28496 |
| 7/8" | 31/32" | 3/8"-24 | 2 | RS-48 | 28497 |
| 1" | 31/32" | 3/8"-24 | 2 | RS-49 | 28498 |
A complete line of shanks, handles, and adapters for use with Severance threaded-shank tools including Hole Radius Deburring Cutters, Stop-Countersink Cutters, and Disc Cutters.
Steel. Threaded straight shanks for Severance threaded countersinks and cutters. Match the thread size to your cutter.
| Thread Size | Shank Dia. | Thread Length | Shank Length | Shoulder Dia. | Tool Name | EDP Number |
|---|---|---|---|---|---|---|
| 1/4"-28 | 1/4" | 1/4" | 1-3/4" | 3/8" | 4 | 34060 |
| 1/4"-28 | 3/8" | 1/4" | 1-3/4" | 3/8" | E-2 | 34061 |
| 1/4"-28 | 1/2" | 1/4" | 1-3/4" | 1/2" | G-2 | 34062 |
| 5/16"-24 | 1/4" | 5/16" | 1-3/4" | 7/16" | 14 | 34063 |
| 5/16"-24 | 3/8" | 5/16" | 1-3/4" | 7/16" | E-12 | 34064 |
| 5/16"-24 | 1/2" | 5/16" | 1-3/4" | 1/2" | G-12 | 34065 |
| 3/8"-24 | 1/4" | 3/8" | 1-3/4" | 1/2" | 24 | 34066 |
| 3/8"-24 | 3/8" | 3/8" | 1-3/4" | 1/2" | E-22 | 34067 |
| 3/8"-24 | 1/2" | 3/8" | 1-3/4" | 1/2" | G-22 | 34068 |
| 3/8"-24 | 5/8" | 3/8" | 1-3/4" | 5/8" | I-22 | 34069 |
| 1/2"-20 | 3/8" | 1/2" | 1-3/4" | 5/8" | E-32 | 34070 |
| 1/2"-20 | 1/2" | 1/2" | 1-3/4" | 5/8" | G-32 | 34071 |
| 1/2"-20 | 5/8" | 1/2" | 1-3/4" | 5/8" | I-32 | 34072 |
| 1/2"-20 | 3/4" | 1/2" | 1-3/4" | 3/4" | J-33 | 34073 |
| 1/2"-20 | 1" | 1/2" | 2" | 1" | L-33 | 34074 |
| 5/8"-18 | 3/8" | 5/8" | 1-3/4" | 3/4" | E-42 | 34075 |
| 5/8"-18 | 1/2" | 5/8" | 1-3/4" | 3/4" | G-42 | 34076 |
| 5/8"-18 | 5/8" | 5/8" | 1-3/4" | 3/4" | I-42 | 34077 |
| 5/8"-18 | 3/4" | 5/8" | 1-3/4" | 7/8" | J-43 | 34078 |
| 5/8"-18 | 1" | 5/8" | 2" | 1" | L-43 | 34079 |
| 3/4"-16 | 1/2" | 5/8" | 1-3/4" | 7/8" | G-52 | 34080 |
| 3/4"-16 | 5/8" | 5/8" | 1-3/4" | 7/8" | I-52 | 34081 |
| 3/4"-16 | 3/4" | 5/8" | 1-3/4" | 7/8" | J-53 | 34082 |
| 3/4"-16 | 1" | 5/8" | 2" | 1" | L-53 | 34083 |
| 1"-14 | 1" | 3/4" | 2" | 1-3/16" | L-63 | 34084 |
| 1-1/4"-12 | 1" | 3/4" | 2" | 1-1/2" | L-73 | 34085 |
Steel. The Glenzer Sleeves (2, 3 and 4 M.T., EDP 36210 to 36212, listed with the Heavy Duty Countersinks) are used with Severance Heavy Duty Countersinks and straight tanged shanks.
| Thread Size | Shank Dia. | Thread Length | Shank Length | Shoulder Dia. | Tang Length | Tang Thickness | Tool Name | EDP Number |
|---|---|---|---|---|---|---|---|---|
| 1/4"-28 | 1/4" | 1/4" | 1-3/4" | 3/8" | 5/16" | .122 | TX-4 | 34135 |
| 1/4"-28 | 13/32" | 1/4" | 1-3/4" | 13/32" | 7/16" | .242 | TZ-3 | 34136 |
| 5/16"-24 | 1/4" | 5/16" | 1-3/4" | 7/16" | 5/16" | .122 | TX-14 | 34137 |
| 5/16"-24 | 13/32" | 5/16" | 1-3/4" | 7/16" | 7/16" | .242 | TZ-13 | 34138 |
| 3/8"-24 | 1/4" | 3/8" | 1-3/4" | 1/2" | 5/16" | .122 | TX-24 | 34139 |
| 3/8"-24 | 13/32" | 3/8" | 1-3/4" | 1/2" | 7/16" | .242 | TZ-23 | 34140 |
| 1/2"-20 | 13/32" | 1/2" | 1-3/4" | 5/8" | 7/16" | .242 | TZ-33 | 34141 |
| 1/2"-20 | 9/16" | 1/2" | 1-3/4" | 5/8" | 1/2" | .303 | TH-33 | 34142 |
| 5/8"-18 | 13/32" | 5/8" | 1-3/4" | 7/8" | 7/16" | .242 | TZ-43 | 34143 |
| 5/8"-18 | 9/16" | 5/8" | 1-3/4" | 3/4" | 1/2" | .303 | TH-43 | 34144 |
| 3/4"-16 | 9/16" | 5/8" | 1-3/4" | 7/8" | 1/2" | .303 | TH-53 | 34145 |
Steel. #1 to #5 Morse taper. Specialty stub taper shanks can be made to meet customer needs.
| Thread Size | Morse Taper | Shank Dec. | Thread Length | Shank Length | Shoulder Dia. | Tool Name | EDP Number |
|---|---|---|---|---|---|---|---|
| 1/4"-28 | #1 MT | .475 | 1/4" | 2-13/16" | 1/2" | M1-C | 34160 |
| 1/4"-28 | #2 MT | .700 | 1/4" | 3-3/8" | 23/32" | M2-C | 34161 |
| 5/16"-24 | #1 MT | .475 | 5/16" | 2-3/4" | 1/2" | M1-D | 34162 |
| 5/16"-24 | #2 MT | .700 | 5/16" | 3-5/16" | 23/32" | M2-D | 34163 |
| 3/8"-24 | #1 MT | .475 | 3/8" | 2-11/16" | 1/2" | M1-E | 34164 |
| 3/8"-24 | #2 MT | .700 | 3/8" | 3-1/4" | 23/32" | M2-E | 34165 |
| 3/8"-24 | #3 MT | .938 | 3/8" | 4" | 15/16" | M3-E | 34166 |
| 1/2"-20 | #1 MT | .475 | 1/2" | 2-3/4" | 5/8" | M1-G | 34167 |
| 1/2"-20 | #2 MT | .700 | 1/2" | 3-1/8" | 23/32" | M2-G | 34168 |
| 1/2"-20 | #3 MT | .938 | 1/2" | 3-7/8" | 15/16" | M3-G | 34169 |
| 5/8"-18 | #1 MT | .475 | 5/8" | 2-11/16" | 13/32" | M1-I | 34170 |
| 5/8"-18 | #2 MT | .700 | 5/8" | 3-1/4" | 15/16" | M2-I | 34171 |
| 5/8"-18 | #3 MT | .938 | 5/8" | 3-7/8" | 15/16" | M3-I | 34172 |
| 5/8"-18 | #4 MT | 1.231 | 5/8" | 5" | 1-1/4" | M4-I | 34173 |
| 3/4"-16 | #1 MT | .475 | 5/8" | 2-11/16" | 15/32" | M1-J | 34174 |
| 3/4"-16 | #2 MT | .700 | 5/8" | 3-1/4" | 15/16" | M2-J | 34175 |
| 3/4"-16 | #3 MT | .938 | 5/8" | 3-7/8" | 15/16" | M3-J | 34176 |
| 3/4"-16 | #4 MT | 1.231 | 5/8" | 5" | 1-1/4" | M4-J | 34177 |
| 1"-14 | #2 MT | .700 | 3/4" | 3-1/4" | 1-1/4" | M2-L | 34178 |
| 1"-14 | #3 MT | .938 | 3/4" | 4" | 1-1/4" | M3-L | 34179 |
| 1"-14 | #4 MT | 1.231 | 3/4" | 4-7/8" | 1-1/4" | M4-L | 34180 |
| 1-1/4"-12 | #3 MT | .938 | 3/4" | 4" | 1-5/8" | M3-N | 34181 |
| 1-1/4"-12 | #4 MT | 1.231 | 3/4" | 5-1/8" | 1-3/4" | M4-N | 34182 |
| 1-1/4"-12 | #5 MT | 1.748 | 3/4" | 6" | 1-3/4" | M5-N | 34183 |
| 1-1/2"-12 | #3 MT | .938 | 3/4" | 4" | 1-5/8" | M3-P | 34184 |
| 1-1/2"-12 | #4 MT | 1.231 | 3/4" | 5-1/8" | 1-3/4" | M4-P | 34185 |
| 1-1/2"-12 | #5 MT | 1.748 | 3/4" | 6" | 1-3/4" | M5-P | 34186 |
Steel. For use with Severance 3N1-QC™ quick change countersinks and Chatter-Free™ aircraft and piloted countersinks.
| Thread Size | Shank Dia. | Shank Dec. | Overall Length | Shoulder Dia. | Shank Name | EDP Number |
|---|---|---|---|---|---|---|
| 1/4"-28 | 1/4" | .250 | 4" | 7/16" | FM-2 Shank | 34235 |
| 1/4"-28 | 1/2" | .500 | 6" | 1/2" | FM-2x6 Shank | 34239 |
| 1/4"-28 | 1/2" | .500 | 8" | 1/2" | FM-2x8 Shank | 34240 |
| 3/8"-24 | 1/4" | .250 | 4" | 9/16" | FM-3 Shank | 34236 |
| 3/8"-24 | 5/8" | .625 | 6" | 5/8" | FM-3x6 Shank | 34241 |
| 3/8"-24 | 5/8" | .625 | 8" | 5/8" | FM-3x8 Shank | 34242 |
If the adapter is ordered at the same time as the SC-47 unit, the unit is supplied with a whistle notch.
| Part No. | Description | Fits | EDP Number |
|---|---|---|---|
| FM-4-MT | #2 Morse Taper Adapter | SC-47 Micro-Stop Countersink Unit | 34238 |
Steel shank with a wood handle, about 7" overall. Use with Hole Radius Deburring Cutters and threaded deburring tools.
| Thread Size | Shank Length | Fits HR Cutters | Handle Name | EDP Number |
|---|---|---|---|---|
| 1/4"-28 | 7" | HR-1, HR-2, HR-3, HR-5, HR-10, HR-15 | H-100 | 34260 |
| 5/16"-24 | 7" | HR-20, HR-25 | H-110 | 34261 |
| 3/8"-24 | 7" | HR-30, HR-35, HR-40 | H-121 | 34262 |
| 1/2"-20 | 7" | HR-45, HR-50 | H-131 | 34263 |
| 5/8"-18 | 7" | - | H-141 | 34264 |
| 3/4"-16 | 7" | - | H-151 | 34265 |
Handles for fast, efficient hand deburring with interchangeable Severance deburring and chamfering tools.
Knurled handle for easy gripping, with a ratchet-like effect inside the handle. Quick hold for fast tool changes; takes any 1/4" diameter shank deburring or chamfering tool. Approx. 4-1/4" overall.
Designed for fast, efficient part deburring. The handle holds any 1/4"-28 threaded tool, so a wide range of standard Severance deburring tools can be quickly interchanged. Approx. 6-1/2" overall.
Extension for the Whirly-Gig Handle. The end removes for adapting to female 1/4-28 threaded parts; other adapters are available for larger thread sizes.
Whirly-Gig® Sets 344, 345 and 346 and Speedy Handle™ Set 349 are listed on Tool Sets.
| Tool Name | Approx. Overall Length | Thread or Arbor Hole Size | Use | EDP Number |
|---|---|---|---|---|
| Whirly-Gig® Handle | 6-1/2" | 1/4"-28 | Holds any 1/4"-28 threaded tool | 34266 |
| Whirly-Gig® Extension | - | - | End removes for adapting to female 1/4-28 threaded parts | 34267 |
| Whirly-Gig® Holder-1/4 | - | - | Holds 1/4" shank tools in the Whirly-Gig® Handle | 34273 |
| Speedy Handle™ | 4-1/4" | 1/4" | Holds any 1/4" diameter shank tool | 34269 |
Arbors for Severance Disc Cutters. SH-3&4 fits the 3" and 4" discs; SH-5, SH-6 and SH-8 fit the 5", 6" and 8" discs.
| Diameter | Fits Cutter | Tool Name | EDP Number |
|---|---|---|---|
| 1" | DISC-3 & DISC-4 (SF, DF) | SH-3&4 | 17390 |
| 1" | DISC-5 (SF, DF) | SH-5 | 17392 |
| 1" | DISC-6 (SF, DF) | SH-6 | 17393 |
| 1" | DISC-8 (SF, DF) | SH-8 | 17394 |
Extra length Lab Mills™ ideal for small and micro part deburring and finishing. HSS construction with 3/32" shank diameter and 2-1/2" overall length. Available in Cutting, Penetrating, and Polishing styles.
| Head Dia. | MM | Teeth | Type | Tool Name | EDP |
|---|---|---|---|---|---|
| .062" | 1.6 | 6 | Cutting Mills | JD-0 | 34310 |
| .093" | 2.4 | 6 | Cutting Mills | JD-1 | 34311 |
| .125" | 3.2 | 6 | Cutting Mills | JD-2 | 34312 |
| .156" | 4.0 | 6 | Cutting Mills | JD-3 | 34313 |
| .187" | 4.7 | 6 | Cutting Mills | JD-4 | 34314 |
| .156" | 4.0 | 8 | Cutting Mills | JD-5 | 34315 |
| .187" | 4.7 | 8 | Cutting Mills | JD-6 | 34316 |
| .218" | 5.5 | 8 | Cutting Mills | JD-7 | 34317 |
| .250" | 6.4 | 8 | Cutting Mills | JD-15 | 34318 |
| .281" | 7.1 | 8 | Cutting Mills | JD-16 | 34319 |
| .125" | 3.2 | 8 | Penetrating Mills | JD-8 | 34320 |
| .078" | 2.0 | 2 | Penetrating Mills | JD-25 | 34321 |
| .039" | 1.0 | 12 | Polishing Mills | JD-9 | 34322 |
| .059" | 1.5 | 16 | Polishing Mills | JD-10 | 34323 |
| .078" | 2.0 | 18 | Polishing Mills | JD-11 | 34324 |
| .090" | 2.3 | 20 | Polishing Mills | JD-12 | 34325 |
| .118" | 3.0 | 20 | Polishing Mills | JD-13 | 34326 |
| .156" | 4.0 | 25 | Polishing Mills | JD-14 | 34327 |
Popular 12-piece set available: Set No. 80 (EDP 29680). See Tool Sets.
Severance solid micro grain carbide end mills. Stocked in 4-flute design; 2 and 3-flute available to order (add flute count to end of tool number, e.g., EM-250-W-3).
| Dia. | Cutting Length | OAL | Tool Name | EDP |
|---|---|---|---|---|
| 1/8" | 1/2" | 1-1/2" | EM-125-W | 36180 |
| 3/16" | 5/8" | 2" | EM-1875-W | 36181 |
| 1/4" | 3/4" | 2" | EM-250-W | 36182 |
| 5/16" | 3/4" | 2-1/2" | EM-3125-W | 36183 |
| 3/8" | 7/8" | 2-1/2" | EM-375-W | 36184 |
| 1/2" | 1" | 3" | EM-500-W | 36185 |
| 5/8" | 1-1/4" | 3-1/2" | EM-625-W | 36186 |
| 3/4" | 1-1/2" | 4" | EM-750-W | 36187 |
| Dia. | Cutting Length | OAL | Tool Name | EDP |
|---|---|---|---|---|
| 1/8" | 3/8" | 1-1/2" | EMS-2-W | 36188 |
| 3/16" | 1/2" | 1-1/2" | EMS-3-W | 36189 |
| 1/4" | 5/8" | 2" | EMS-4-W | 36190 |
| 5/16" | 11/16" | 2" | EMS-5-W | 36191 |
| 3/8" | 3/4" | 2" | EMS-6-W | 36192 |
| 1/2" | 15/16" | 2" | EMS-8-W | 36193 |
| 5/8" | 1-1/8" | 2-1/2" | EMS-10-W | 36194 |
| 3/4" | 1-1/4" | 2-5/8" | EMS-12-W | 36195 |
Experiment within the speed ranges listed to produce the best chip on a given machine, workpiece and depth of cut. S.F.P.M. = surface feet per minute.
| Material | S.F.P.M. |
|---|---|
| Cast Iron | 75-200 |
| Malleable Iron | 75-200 |
| Nickel Chrome | 75-250 |
| Stainless Steel | 75-250 |
| Carbon Steel | 100-250 |
| Nickel | 100-250 |
| Monel Metal | 100-250 |
| Free Cutting Steel | 125-300 |
| Brass Bronze | 125-300 |
| Aluminum and Aluminum Alloys | 125-375 |
| Copper | 125-375 |
| Hard Rubber | 150-450 |
| Zinc Alloys | 200-400 |
| Fibre | 200-400 |
| Plastics | 200-500 |
Rounds hole edges—often an improvement over the chamfer. Multi-flute design keeps cutter centered in the hole. May be used manually with a handle (just a twist of the wrist) or shank-mounted in a machine. HSS construction; may be reground many times. Shanks and handles sold separately.
| Nominal Hole Size | Cutting Dia. | Cutting Length | Radius | Nose Dia. | Overall Length | Internal Thread | Tool Name | EDP |
|---|---|---|---|---|---|---|---|---|
| 3/32" | 3/16" | 1/16" | 3/32" | 0.046 | 7/8" | 1/4"-28 | HR-1 | 25140 |
| 1/8" | 9/32" | 3/32" | 1/8" | 0.063 | 7/8" | 1/4"-28 | HR-2 | 25141 |
| 3/16" | 3/8" | 1/8" | 3/16" | 0.093 | 7/8" | 1/4"-28 | HR-3 | 25142 |
| 1/4" | 9/16" | 3/16" | 1/4" | 1/8" | 3/4" | 1/4"-28 | HR-5 | 25143 |
| 5/16" | 5/8" | 1/4" | 5/16" | 3/16" | 3/4" | 1/4"-28 | HR-10 | 25144 |
| 3/8" | 3/4" | 1/4" | 3/8" | 1/4" | 3/4" | 1/4"-28 | HR-15 | 25145 |
| 7/16"-1/2" | 1" | 3/8" | 3/8" | 5/16" | 3/4" | 5/16"-24 | HR-20 | 25146 |
| 9/16"-5/8" | 1-1/8" | 1/4" | 1/2" | 3/8" | 5/8" | 5/16"-24 | HR-25 | 25147 |
| 3/4" | 1-3/8" | 3/8" | 9/16" | 7/16" | 3/4" | 3/8"-24 | HR-30 | 25148 |
| 7/8"-1" | 1-1/2" | 3/8" | 5/8" | 9/16" | 11/16" | 3/8"-24 | HR-35 | 25149 |
| 1-3/8" | 2" | 1/2" | 1" | 1" | 3/4" | 3/8"-24 | HR-40 | 25150 |
| 1-5/8"-1-3/4" | 2-1/2" | 5/8" | 1-1/4" | 1-1/8" | 1" | 1/2"-20 | HR-45 | 25151 |
| 2" | 2-3/4" | 3/4" | 1-3/8" | 1-1/2" | 1-1/8" | 1/2"-20 | HR-50 | 25152 |
Ball nose deburring cutters for radiusing and deburring hole edges. Available in plain and with-guide styles. The guide version features a pilot that keeps the cutter centered in the hole for consistent results. High speed steel with a 1/4" shank. Pick the cutter by hole size; it leaves roughly a 45° chamfer.
| Head Dia. | Hole Size | Tool Name | EDP Number |
|---|---|---|---|
| 3/16" | 1/8" | BBC | 00240 |
| 1/4" | 3/16" | CBC | 00241 |
| 3/8" | 1/4" | ECC | 00242 |
| 1/2" | 3/8" | GDC | 00243 |
| 5/8" | 7/16" | IEC | 00244 |
| Head Dia. | Hole Size | Tool Name | EDP Number |
|---|---|---|---|
| 3/16" | 1/8" | BBC-G | 00245 |
| 1/4" | 3/16" | CBC-G | 00246 |
| 3/8" | 1/4" | ECC-G | 00247 |
| 1/2" | 3/8" | GDC-G | 00248 |
| 5/8" | 7/16" | IEC-G | 00249 |
Designed for smooth, chatter-free action, Micro-Reamers™ perform well in cast and malleable iron and in many nonferrous materials such as plastics and aluminum. They have a solid carbide head with a steel body. A rigid setup and perfect alignment between the hole, the reamer and the guide bushing produce accurate, finely finished holes. The drilled hole should be about .006" to .016" undersize in holes from 3/8" to 1" diameter. Standard tool tolerance is +.0002/-.0000; other sizes and tolerances on request.
| Cutting Dia. | Shank Dia. | OAL | Shank Length | Tool Name | EDP Number |
|---|---|---|---|---|---|
| 1/8" | 7/64" | 2-3/4" | 1-3/4" | RW-.1250 | 26170 |
| 3/16" | 11/64" | 3-1/2" | 2-3/8" | RW-.1875 | 26171 |
| 3/8" | 5/16" | 5" | 3-1/4" | RW-.3750 | 26172 |
| 1/2" | 7/16" | 6" | 4" | RW-.5000 | 26173 |
| 9/16" | 7/16" | 6" | 4" | RW-.5625 | 26174 |
Carbide tools used to clean center holes in parts after heat treat or other processes. Well suited to center lapping where speed matters and close tolerances must be held, and to shifting centers to correct misalignment. They replace grinding wheels for dressing centers in hardened steel (they will not chip out like center laps), and work on hardened tool steels, heat-treated forgings, cast steels, Melanite and chilled iron. All Micro-Center Reamers™ are TiN coated at no extra charge.
| Cutting Dia. | Nose Dia. | Shank Dia. | Overall Length | Shank Length | C/L Angle | Tool Name | EDP Number |
|---|---|---|---|---|---|---|---|
| 1/4" | .015 | 3/16" | 1-1/2" | 1-3/16" | 30° | MCR-4-W | 26130 |
| 3/8" | .020 | 1/4" | 1-3/4" | 1-3/4" | 30° | MCR-6-W | 26131 |
| 1/2" | .040 | 1/4" | 2-1/4" | 1-3/4" | 30° | MCR-8-W | 26132 |
| 5/8" | .050 | 3/8" | 2-3/8" | 1-1/2" | 30° | MCR-10-W | 26133 |
| 3/4" | .060 | 1/2" | 2-11/16" | 1-5/16" | 30° | MCR-12-W | 26134 |
| 1" | .090 | 1/2" | 2-13/16" | 1-5/16" | 30° | MCR-16-W | 26135 |
Solid carbide routing mills for precision routing, slotting, and profiling operations. Available in plain end and drill point configurations. The drill point version allows plunge entry without a pre-drilled hole, enabling direct routing into solid material.
| Cutting Dia. | Flute Length | Shank | OAL | Tool Name | EDP Number |
|---|---|---|---|---|---|
| 1/8" | 1/2" | 1/8" | 1-1/2" | R-1 | 28685 |
| 3/16" | 5/8" | 1/4" | 2" | R-2 | 28687 |
| 1/4" | 1-1/4" | 1/4" | 3" | R-3 | 28691 |
| 3/8" | 1-3/8" | 3/8" | 2-1/2" | R-4 | 28694 |
| 1/2" | 1-1/2" | 1/2" | 3" | R-5 | 28696 |
| Cutting Dia. | Flute Length | Shank | OAL | Tool Name | EDP Number |
|---|---|---|---|---|---|
| 1/8" | 1/2" | 1/8" | 1-1/2" | R-1-DP | 28745 |
| 3/16" | 1" | 1/4" | 2" | R-2-DP | 28747 |
| 1/4" | 1-1/4" | 1/4" | 3" | R-3-DP | 28751 |
| 3/8" | 1-3/8" | 3/8" | 2-1/2" | R-4-DP | 28754 |
| 1/2" | 1-1/2" | 1/2" | 3" | R-5-DP | 28756 |
HSS drill-and-ream-in-one-pass combination tools. Drill-Reamers combine a precision drill point with reaming flutes, allowing you to drill and ream a hole to size in a single operation. Saves time and improves hole accuracy by eliminating tool changes. Tolerances held to -.001" / +.000".
| Drill-Reamer Size | Suggested Ream Length | Overall Length | Approx. Drill Length | Drill Dia. (-.001 +.000) | Tool Name | EDP Number |
|---|---|---|---|---|---|---|
| 3/16" | 0.560 | 3-1/2" | 0.20 | .182 | DR-3/16 | 26480 |
| 1/4" | 0.750 | 4" | 0.30 | .242 | DR-1/4 | 26503 |
| 5/16" | 0.940 | 4-1/2" | 0.40 | .302 | DR-5/16 | 26519 |
| 3/8" | 1.130 | 5" | 0.40 | .368 | DR-3/8 | 26534 |
| 1/2" | 1.500 | 6" | 0.60 | .492 | DR-1/2 | 26548 |
High speed steel triangular scraper, ideal for removing burrs and sharp edges. Special ground surface, three sharp edges and no teeth. Heat treated for durable use and shipped in a convenient storage tube.
| OAL | Cut Length | Material | Tool Name | EDP Number |
|---|---|---|---|---|
| 6-1/2" | 2" | HSS | Mini-Scraper™ | 20300 |
Don't see what you need? Our engineering team can design and manufacture custom cutting tools to your specifications. We specialize in unique geometries, special materials, and application-specific solutions.